Weld wastegate flange to turbine housing?

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Urinemachine
Posts: 37
Joined: 12 Nov 2007, 22:16

Weld wastegate flange to turbine housing?

Post by Urinemachine »

Hello all!

I am having boost control issues. I have PT76GTS on 2.9L M50 with custom manifold. I have one 44mm wastegate but have boost creep. I want to add a second wastegate off of the turbine housing like this:

Image

but I want to put it on:

Image

Housings are cast iron, flange are stainless steel.

Recommendations?

Thank you!
ole_m7
Posts: 326
Joined: 24 Sep 2006, 19:49
Location: Norge, ambjörby (sverige) och tyskland
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Post by ole_m7 »

Forvarming!! Alfa omega om man ska svetsa i gjutet.
Ole Kristian Noer
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TurboTommy84
Posts: 47
Joined: 02 Jun 2008, 14:36
Location: Bergen\Norge

Post by TurboTommy84 »

I suspect you would get issues getting it to run for a long period of time, as the expansion rate of the two metals are different, and will cause cracking with time.

If anything, you need to get a cast iron machined flange. Might get a better result, but not perfect.
92 Subaru Legacy Turbo - 255hk/353nm

90 BMW 525i 24v Turbo - 333hk/516nm

http://s58.photobucket.com/albums/g252/Legacy_Turbo/
Urinemachine
Posts: 37
Joined: 12 Nov 2007, 22:16

Post by Urinemachine »

TurboTommy84 wrote:I suspect you would get issues getting it to run for a long period of time, as the expansion rate of the two metals are different, and will cause cracking with time.

If anything, you need to get a cast iron machined flange. Might get a better result, but not perfect.


Thank you! I was thinking maybe an iron (not cast I guess) schedule pipe off of the turbine housing, with the SS flange on the end of that? I am investigating whether or not I can fit another wastegate on my collector right now.

Can you translate Ole_M7's reponse? My Swedish is very poor.
ole_m7
Posts: 326
Joined: 24 Sep 2006, 19:49
Location: Norge, ambjörby (sverige) och tyskland
Contact:

Post by ole_m7 »

If you are gonna weld together anything in cast iron you must heat up the material first. And it is a special welding stick for cast-iron. And you sculd get a piece of cast iron to weld on. SS have a very different heat-"lead" then the cast iron.

I hope some of you understand my bad english.
Ole Kristian Noer
+4747869727
TurboTommy84
Posts: 47
Joined: 02 Jun 2008, 14:36
Location: Bergen\Norge

Post by TurboTommy84 »

Still different expansion rate between the metals. It has to be cast iron, if it`s welded.

I`m not sure the "wastegate on turbine housing" is the best solution.

You can`t fit a bigger wastegate?
92 Subaru Legacy Turbo - 255hk/353nm

90 BMW 525i 24v Turbo - 333hk/516nm

http://s58.photobucket.com/albums/g252/Legacy_Turbo/
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